May 28, 2024
Incorporation of Industrial Hygiene Standards and ergonomics to projects and new work facilities
The purpose of this activity is to ensure the incorporation of industrial Hygiene and ergonomics standards at any phase and according to prioritized industrial and non-industrial facilities projects in Ecopetrol Group.
Technical analysis of ergonomics and industrial hygiene projects are based on controlling uncertainty and anticipating the effects (negative mainly) of the variability of a work system.
In 2023 Occupational Health Department, had a technical advisory on the following projects to ensure industrial hygiene and ergonomics standard compliance. Graphic 1 shows technical advisory provided to projects:
Graphic 1 Projects supported in 2023.
1.2 Industrial Hygiene and ergonomics technical advisory considerations
Graphic 2 Technical advisory for projects – Basic engineering review
Graphic 3 Left side. 3D Model / Right side. prestart area analyzed. The high flange was adjusted to access and extract the filter.
II Occupational Health Risk Level Control Indicator
This indicator contributes to manage occupational risk proactively in work environments preventing occupational diseases and assess the impact of intervention plans defined for chemical, physic, and ergonomics agents.
Occupational Health Risk Level Control Indicator intervene physical, chemical, and ergonomic risk jobs. Occupational Health Department objective is to support operational areas to eliminate or reduce those risks.
About 29 risk jobs were included in 2023 indicator (4 occupational hygiene high risk, 17 ergonomics high risk, and 8 medium risk ergonomic). Details are included in the next chart as follow:
Vicepresidencia De Refinación Y Procesos Industriales 12 jobs distributed as follows:
VRP |
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Desaguador Casa Bombas 5 |
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Mecánico en el actividad en ventiladores torres enfriadoras. |
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Operador de Reacción |
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GRB |
Operador Planta Ácido |
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Soldador de Campo |
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Soldador de taller |
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Técnico Mecánico equipo automotor |
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Analista De Laboratorio Área HF |
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Operador de Campo PFO - Sección VRU |
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GRC |
Operador de Corte |
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Operador De Planta PCQ Cracking |
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Técnico de Operaciones grúa |
Centro de Innovación y Tecnología - Instituto Colombiano del Petróleo 3 jobs:
VTI |
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ICP |
Analista Geoquímica |
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Analista Lodos de Perforación y Cementos |
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Operador Planta Piloto I |
Vicepresidencia de Upstream 14 jobs distributed as follows:
VPU |
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VPI |
Operador De Planta Fase I Floreña |
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Técnico Crudo Estación Cupiagua |
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VRC |
Mantenedor de Subsuelo- Operador de subsuelo |
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Operador Planta De Gas - Estación Sardinata |
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VRO |
Operador de recibo y entrega de hidrocarburos |
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Recorredor de Patio Castilla 2 |
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VAO/GOR |
Operador Batería 2 |
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Operador combustible PAD 7 CCY |
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Operador Batería Pía |
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Operador De Batería Caribe |
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VAO/GPA |
Operador de batería Churuyaco |
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Operador de Batería Mansoya |
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Operador De Subsuelo (Slickline) |
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Recorredor de Inyección - Operador de planta Dina |
In December 2023, the company achieved the reduction or elimination of hygienic and ergonomics risk factor in all the jobs previously described and which intervention was planned for 2023 term.
Graphic 4 Occupational Health Risk Level Control Indicator Compliance - 2023
Some examples of ergonomics interventions in Occupational Health Risk Level Control Jobs
Graphic 5: Top and left side: Crane Operation Technician GRC / Top and right side: Yard inpsection Castilla 2 Bottom and left side: Battery operator VAO/ Bottom and right-side Caribe battery VAO
III. Closing gaps in existent facilities
The activities planned for 2023, described as follows, had 100% compliance:
Department |
2023 Work Plan |
GRC |
GRC defined two general projects (Including it’s 11 internal departments). One of them related to valves and the other to equipment and tools. Valves milestone planned 20% achievement for 2023, equivalent to 20 critic valves distributed in 9 internal department as defined in initial diagnosis. |
GRB |
Two cross interventions were defined, one of them was focused on design extensions for valves with horizontal handwheel and another initiative was intended to design a mobile ladder to reach valves in higher level. 40 valves located in 8 internal departments were prioritized as they were assessed as very high and high risk. Control rooms were also intervened as the chairs were assessed. |
VRO |
3 Control room were intervened in Gerencia Apiay. 9 prioritized valves were intervened in Gerencia Castilla, 3 prioritized valves were intervened in Chichimene |
VPI |
Prioritized valves for intervention were inventoried in Cusiana |
VAO |
Prioritized valves for intervention were inventoried form control rooms in Huila, Putumayo and Rubiales |
Graphic 6 Conceptual design Support phase
Graphic 7 Valve extension installed in GRB
2023 planned activities, described as follows, had a 100% compliance:
IV. Human Factors
2023-2040 Occupational Health Department strategy decided to define guidelines and requirements to implement human factors in the incorporation, operation, and maintenance steps of industrial and non-industrial facilities of Ecopetrol S.A
Human Factors discipline and tools allows risk management related to human (employee), considering 3 dimensions: Task, human and organization as follows:
Human factors must be incorporated into the organization process considering employee interaction (human) to the process (Task). Human factors strategy follows a roadmap according to the classification:
Strategy includes the process in which activities are defined to be implemented in phases: assessment, selection, definition, and execution of Human Factors in the organization. The next graphic sum up the activities:
Graphic 8: From Ecopetrol S.A Human Factors guidelines
V. Cognitive abilities – ARAS (Anticipated Response to Abnormal Situations)
Ecopetrol Occupational Health Department knows the importance of training employees in cognitive abilities at work environment according to task complexity and the increased speed of professional demands.
These abilities enhance the capacity of processing information, the memory and decision making. On the other hand, improves problem resolution and adaptability to unexpected changes.
Occupational Health Department understand that investing in the development of cognitive abilities improves employee abilities to face complex challenges promoting an efficient and sustainable work environment.
For this reason, in 2023 Human Factors project and cognitive abilities continued during the year with these results:
Graphic 9: ARAS (Anticipated Response to Abnormal Situations)
According to each department expected results, these are the coverage phases:
Department |
Job |
# total employees |
Phase I |
# total employees |
Phase II |
# total employees |
Phase III |
# total employees |
Phase IV |
# total employees |
GRC |
Contract Manager |
9 |
Employee awarness |
9 |
Cognitive test |
9 |
Individual employee feedback |
9 |
Training |
8 |
Supervisor and Shift supervisor |
56 |
56 |
53 |
45 |
34 |
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Head of Department / Manager |
34 |
18 |
30 |
20 |
18 |
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Tableristas |
117 |
NA |
NA |
NA |
98 |
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VAB |
Contract Manager |
15 |
15 |
13 |
10 |
NA |
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GRB |
Tableristas |
60 |
60 |
NA |
NA |
NA |
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Total |
291 |
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158 |
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105 |
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84 |
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158 |
VI Occupational Health assistance for remote working employees.
Occupational Health Department defined a strategy to assist employees who were under remote working conditions to identify risk conditions and stipulate controls.
The strategy includes remote workstations initial evaluation done by ergonomic professionals ensuring to:
By the end of 2023 the company achieved 99,4% participation of remote nationwide employees of Ecopetrol S.A
Graphic 10 Remote workstations evaluation compliance
On the other hand, the strategy included a second evaluation to verify the correct implementation of the recommendations adopted by remote employees accordingly to initial evaluation. The purpose of this phase is to:
By the end of 2023 the company achieved 96.8% participation of remote nationwide employees of Ecopetrol S.A
Graphic 11 Remote workstations adjustment evaluation compliance
VII. Psychosocial Risk Management and Mental Health
Psychosocial factors assessment: Psychosocial factors, mental and emotional health are wellness fundamentals for human being, for that reason it is a priority for Ecopetrol, and it was stablished as one of the 2023 milestones completing the psychosocial risk factors evaluation. Considering participation criteria assessment and volunteer participation, the company stipulated a 9.301 target population according to the standard and fulfilled it by 80% (7.465 people coverage). On the other hand, during work hours, after work activities, and stress perception were pointed out in Ecopetrol departments survey results achieving a significant favorable percentage regarding the priority of the intervention.
Graphic 12. Psychosocial factors assessment results. Period 2022-2023
Graphic 13. Comparative percentage Compliance of psychosocial intervention plans
VIII Occupational Health Committee
Current Convención Colectiva de Trabajo (2023 - 2026) on chapter X, Occupational Health, defines the management agreement between labor union and the company about Ecopetrol employees Health and Safety. Article 78 indicates “Occupational Health in Ecopetrol S.A contributes to develop employees human potential; promotes, improve, and maintain physical, mental, and social health of employees, prevent diseases and occupational accidents. As well as promotes workplaces according to physical and mental worker conditions ensuring Regional and local Occupational Health Paritario Committee.
The company has 12 Occupational Health Paritario Comitee (COPASOS) and 25 Local Occupational Health Committee (COLOSOS) across the organization with management representatives and employee’s participation. The COPASOS, is a group of advisors in charge of promoting and ensuring Occupational Health programs compliance. The COLOSOS are participative spaces in which employee representatives join company’s efforts to guaranty promotion, prevention and take control of psychosocial risk factors through measures and solutions within their reach or transfer them if it’s needed to a competent authority. 100% of employees are represented by COPASOS y COLOSOS.
In 2023 representatives for 2 COPASOS and 2 COLOSOS were elected according to the current convención colectiva de trabajo (2023-2024.)